In solar plant construction, selecting the appropriate support structure is crucial. This article provides a detailed comparison of the single-layer cable suspension structure and the double-layer cable truss structure in flexible solar mounting system, outlining their characteristics, advantages, applicable conditions, and usage scenarios to help you choose the most suitable support system for your specific project.

Flexible Single-layer Cable Suspension Structure

The single-layer cable suspension structure consists mainly of a primary steel frame made up of beams and columns, along with diagonal cables and main cables. The cables run parallel to the PV module plane, forming a self-balancing system through tensioning equipment.

• Load-Bearing Characteristics: This structure is simple and has a single force-bearing mode. By tensioning the module-supporting cables, it gains stress stiffness, thus forming a stable self-balancing system.
• Advantages: Simple structure, low steel consumption, relatively low cost, strong adaptability to terrain, high pre-assembly capability, and significantly reduced construction time.
• Applicable Conditions: The typical span of a single-layer flexible cable mounting system ranges from 15m to 20m, with a maximum reach of 30m.
• Usage Scenarios: Suitable for relatively flat terrain with moderate span and height requirements.

Flexible Double-layer Cable Truss Structure

Building upon the single-layer cable suspension structure, the double-layer cable truss structure adds load-bearing cables and rigid struts, forming a more complex structural system.

• Load-Bearing Characteristics: As a semi-rigid structure, it has a clear force transmission mode. By tensioning the double-layer cables, it gains stress stiffness and forms an independent wind-resistant system, enhancing structural stability.
• Advantages: The double-layer structure allows for larger spans and greater stability, making it particularly suitable for use in high-wind environments. Although the initial investment may be higher, its superior wind resistance and long-term stability offer better cost-effectiveness.
• Applicable Conditions: The typical span of a double-layer flexible cable structure system ranges from 30m to 50m, with a maximum reach of 60m.
• Usage Scenarios: Suitable for complex terrains, high-wind conditions, and projects requiring large spans and high clearance.

When selecting between single-layer and double-layer flexible structures, it is essential to consider factors such as geographical and climatic conditions, the expected scale of the solar mounting system, and budget constraints.Single-layer structures are ideal for projects that do not require large-span structures. Double-layer structures are better suited for projects that demand high stability and strong wind resistance. Before making a final decision, conducting a detailed site evaluation and cost-benefit analysis is recommended to ensure that the chosen structure type meets your specific project requirements.

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Advantages of Huge Energy Flexible Mounting System

Flexible solar mounting system offers a maximum ground clearance of up to 9 meters and a span of up to 50 meters. With its high clearance, wide span, and superior safety, it addresses challenges such as excessive land occupation, limited reuse potential, and high engineering costs associated with traditional mounting systems. This innovation promotes the widespread application of integrated "PV+" projects.

Huge Energy pre-stressed suspension system has passed CPP and RWDI wind tunnel testing certifications, ensuring effective resistance against typhoons of up to level 15. Its north-south stabilizing tie rods and wind-resistant cables enhance system stability, ensuring safety under extreme weather conditions.

Backed by a dedicated R&D team and a fully equipped laboratory, Huge Energy continuously improves product design and structural performance. The company has achieved comprehensive PV solutions with a track record of zero-risk incidents over the past decade.

Choosing Huge Energy means opting for efficient energy solutions and a commitment to sustainable development. With an expert team dedicated to every detail, We ensures your investment yields maximum returns!

In the field of PV power generation, flexible solar mounting systems are emerging as a new force, thanks to their unique design and functionality. Compared to traditional rigid mounting systems, flexible systems offer greater adaptability and versatility during installation and use, significantly expanding PV application possibilities and doubling land value.

Firstly, flexible solar panel mounts feature higher ground clearance, larger spans, and reduced pile density. This design enables flexible systems to effortlessly meet various installation requirements in challenging terrains. Whether in wetlands, fish farms, or mountainous and barren landscapes, flexible mounts demonstrate remarkable flexibility, enabling wide-span coverage and a broad range of applications. This makes them highly promising in diverse environments.

Secondly, Through optimized design and flexible layouts, Flexible solar mounting systems allow more PV panels to be installed on limited land areas. This not only boosts energy output efficiency but also significantly improves land utilization rates. Furthermore, the high-density panel arrangement of flexible systems leaves ample space beneath the PV arrays, allowing for secondary land use. This effectively increases the economic value of the land.

Notably, the pre-stressed tensioning solutions provided by flexible solar mounting systemgreatly reduce land leveling requirements, thereby lowering the overall investment cost of flexible mounting systems. This not only enhances the economic viability of PV projects but also ensures sustainable development. Flexible solar mounting systems not only overcome the limitations of traditional systems but also deliver significant economic and environmental benefits in real-world applications.

In summary, flexible solar mounting systems show immense potential in the PV sector. They enhance land utilization efficiency, increase energy output, and strongly support the sustainable development of PV projects. As technology continues to advance and applications expand, flexible solar mounting systems are expected to play a dominant role in the future of PV development.

For more information about flexible solar mounting systems, follow Huge Energy!

Advantages of Huge Energy Flexible Mounting System

Flexible solar mounting system offers a maximum ground clearance of up to 9 meters and a span of up to 50 meters. With its high clearance, wide span, and superior safety, it addresses challenges such as excessive land occupation, limited reuse potential, and high engineering costs associated with traditional mounting systems. This innovation promotes the widespread application of integrated "PV+" projects.

Huge Energy pre-stressed suspension system has passed CPP and RWDI wind tunnel testing certifications, ensuring effective resistance against typhoons of up to level 15. Its north-south stabilizing tie rods and wind-resistant cables enhance system stability, ensuring safety under extreme weather conditions.

Backed by a dedicated R&D team and a fully equipped laboratory, Huge Energy continuously improves product design and structural performance. The company has achieved comprehensive PV solutions with a track record of zero-risk incidents over the past decade.

Choosing Huge Energy means opting for efficient energy solutions and a commitment to sustainable development. With an expert team dedicated to every detail, We ensures your investment yields maximum returns!

As ecological agriculture and clean energy converge, the application of flexible mounting systems in Fishery-photovoltaic Complementary Industry is becoming increasingly widespread. This innovative technology not only enhances the efficiency of fishery farming and photovoltaic power generation but also drives dual benefits, optimal land use and improved environmental protection.

Traditional steel structure in fishponds will face problems such as difficult construction and easy to damage the aquaculture environment, while the flexible support prestressed cable truss structure is particularly suitable for large span applications similar to fishponds and ponds, with its excellent load bearing capacity and very small deflection. The structure features an overhead suspended cable design, eliminating traditional support column blocking. This reduces the number of foundation piles by up to 75%, significantly lowering construction costs and shortening the payback period.

The lightweight, flexible and durable corrosion-resistant nature of the flexible mounting system makes it adaptable to a variety of complex fishing environments. Through the adjustment of the flexible solar mounting system, it can shade and cool the aquaculture water body, ensure the circulation of water and oxygen supply, and effectively solve the problem of light, air and water circulation of the aquaculture water body. At the same time, it avoids water pollution, helps maintain the stability of water level and temperature in the fish pond, which creates favorable conditions for fish survival.

In the fishery-photovoltaic complementary project, the flexible solar mounting system can meet the sunlight demand for power generation and fishery by controlling the row spacing flexibly. The use of this structure significantly reduces the power consumption required for artificial oxygenation, which realizes effective energy saving. According to statistics, each acre of fish pond can output 40,000 to 60,000 kWh of electricity, saving 19.2 tons of standard coal per year and reducing carbon dioxide emissions more than 50 tons. Through self-sufficiency in photovoltaic power generation, the electricity cost of fishery farming has been reduced, and the deep integration of fishery farming and photovoltaic power generation has been achieved.

In summary, the application of flexible solar mounting system has significant advantages and economic benefits in fishery-photovoltaic complementary Industry.  It not only improve the efficient utilization of land resources, but also achieve value enhancement in fishery, electricity and environmental protection. As ecological agriculture and clean energy become increasingly integrated, the application of flexible solar mounting system will have a broader future in the fishery-photovoltaic complementary project. To get more information about photovoltaic industry, please follow Huge Energy!

The Advantages of Huge Energy Flexible Solar Mounting System

Huge Energy flexible solar mounting system offers a maximum clearance of 9 meters and a span of up to 50 meters. With its core advantages of high clearance, large span, and enhanced safety, it effectively addresses the issues of land occupation, limited reuse, and high construction costs associated with traditional solar mounts, driving the widespread adoption of 'PV+' comprehensive projects.

The flexible prestressed cable-stabilized wind resistance system from Huge Energy has passed CPP & RWDI wind tunnel test certification, effectively withstanding typhoons up to level 15. Its design, featuring north-south stabilizing tie rods and wind-resistant cables, enhances the overall stability of the structure, ensuring safety under extreme weather conditions.

To drive continuous technological innovation, Huge Energy has built an experienced R&D and production team and a comprehensive laboratory, consistently optimizing products and improving structural performance, which realizes the full-scene photovoltaic system solutions, and achieve zero-risk accidents over the past decade.

Choosing Huge Energy means opting for efficient energy solutions and a commitment to sustainability. A team of experts pays careful attention to every process to meet your expectations and maximize the return on your investment!

In today's pursuit of efficiency and green energy, flexible mounting systems have emerged as a top choice for numerous projects due to their exceptional performance. But how exactly does a simple tensioning process enable these systems to achieve structural self-balance, minimize deformation, and maintain stability under external loads? This article dives into the secrets behind these innovations!

Prestressed steel strands serve as the primary load-bearing components of flexible solar mounting system. By tensioning and applying prestress to these strands, their rigidity is significantly enhanced. This prestress effectively counteracts external loads such as wind, snow, and earthquakes experienced by the upper modules, ensuring the stability of flexible mounts even under extreme conditions.

Under appropriate prestress, flexible mounting systems exhibit remarkable adaptability and flexibility. They can easily handle scenarios with large spans or complex terrains, including applications in mountainous areas, wastewater treatment plants, fishery-PV integration, and agricultural-PV integration. Furthermore, by strategically configuring components such as wind-resistance cables and stabilizing cables, the system's ability to resist strong wind suction is further improved. The coordinated operation of these components ensures structural stability even in adverse weather conditions.

Notably, prestressed tensioning designs also bring significant economic benefits to flexible solar panel mounts. By reducing the number of piles, columns, and overall land usage, they enhance land utilization and decrease the consumption of natural resources. At the same time, lower installation costs make flexible mounts a more cost-effective solution.

In summary, prestressed tensioning of steel strands not only enhances the adaptability and stability of flexible mounts in complex and dynamic environments but also boosts the economic benefits of solar plants. This design provides a more reliable, economical, and efficient solution for all scenarios. Want to learn more about flexible solar mounting system solutions? Follow Huge Energy!

Advantages of Huge Energy Flexible Mounting System

Flexible solar mounting system offers a maximum ground clearance of up to 9 meters and a span of up to 50 meters. With its high clearance, wide span, and superior safety, it addresses challenges such as excessive land occupation, limited reuse potential, and high engineering costs associated with traditional mounting systems. This innovation promotes the widespread application of integrated "PV+" projects.

Huge Energy pre-stressed suspension system has passed CPP and RWDI wind tunnel testing certifications, ensuring effective resistance against typhoons of up to level 15. Its north-south stabilizing tie rods and wind-resistant cables enhance system stability, ensuring safety under extreme weather conditions.

Backed by a dedicated R&D team and a fully equipped laboratory, Huge Energy continuously improves product design and structural performance. The company has achieved comprehensive PV solutions with a track record of zero-risk incidents over the past decade.

Choosing Huge Energy means opting for efficient energy solutions and a commitment to sustainable development. With an expert team dedicated to every detail, We ensures your investment yields maximum returns!

This Spring Festival, were you overwhelmed by a little blue whale? The new "top influencer" DeepSeek is a large language model developed by a China artificial intelligence company, boasting powerful natural language processing capabilities that can accurately understand questions and provide clear answers to both daily and professional inquiries.
When DeepSeek meets the rising star of the PV industry, the "flexible solar mounting system," what kind of sparks will they create? Let's explore DeepSeek's view of flexible solar mounting system!

01 What is a flexible solar mounting system?
A flexible solar mounting system is a solar panel support system based on a tension structure design, primarily used to support, fix, and rotate solar panels in PV power generation systems. Its core feature is the realization of large-span support through a prestressed cable structure, suitable for complex terrains and special scenarios.

02 What are the structural characteristics of flexible solar mounting system s?

Flexible solar mounting system mainly consist of a prestressed cable structure, support system, anchorage system, and damping vibration reduction system. We can delve into the unique aspects of flexible mounts through the following five keywords:

Large span: The initial tension of the prestressed cables provides the necessary structural stiffness for flexible mounts, effectively offsetting the upper load and enabling large-span support.

High clearance: Flexible mounts can adopt elevated column solutions to meet site clearance requirements, reaching heights of over 10 meters in projects like water plants, factories, and corridors.

Multi-span: Depending on the terrain, flexible mounts can be flexibly arranged in continuous multi-span forms without the need for intermediate breaks.

High capacity: Flexible mounts can fully utilize site conditions, following the principle of "multi-span, multi-row," to maximize land use efficiency through reasonable structural layouts.

Low steel usage: High-strength cables replace traditional tension members, not only reducing the structure's self-weight but also significantly cutting down on steel consumption. Statistics show that flexible mounts can save 35% in steel usage and reduce investment costs by 5%~10% compared to traditional power stations.

03 What are the application scenarios for flexible solar mounting system?
Due to their unique structural characteristics, flexible mounts have a wide range of applications. They can adapt to various complex terrains and environments, such as mountains, deserts, and water bodies, and play a significant role in projects like sewage treatment plants, agricultural-PV complementation, fishery-PV complementation, mountain PV, and parking lot PV projects. Moreover, flexible mounts have broad application prospects in emerging fields like urban distributed PV projects and PV agriculture.
Huge Energy's flexible solar mounting system is suitable for complex environments like mountains, sewage treatment plants, fish ponds, and farmlands. The system can achieve a maximum clearance of 9 meters and a maximum span of 50 meters. Its three core advantages of high clearance, large span, and high safety effectively address issues like high land occupation, difficulty in land reuse, and high engineering costs associated with traditional PV mounts, promoting the widespread application of "PV +" comprehensive projects.

04 What are the system advantages of flexible solar mounting system ?

• Land saving

Compared to traditional fixed solar mounting system , using flexible solar mounting system in mountainous areas can save more than 25% of land, effectively alleviating land resource shortages.

• Strong wind resistance

Flexible solar mounting systems use flexible materials as support structures, offering excellent flexibility and wind resistance, capable of withstanding natural disasters like strong winds and reducing damage to PV systems.
Wind resistance is the core design of Huge Energy's prestressed suspension stable wind resistance system. By tensioning prestress and controlling cable sag, the north-south stabilizing tie rods integrate the structure, enhancing the stability of the mounting system. The module cables, stabilizing tie rods, load-bearing cables, and wind-resistant cables are closely linked. The mounting structure has been reviewed and calculated by Tongji University, effectively resisting 15-level typhoons and passing CPP&RWDI wind tunnel test certification,with multiple patents related to flexible mounts.

• Low installation and maintenance costs

Flexible solar mounting systems have fewer piles, components, and nodes than fixed solar mounting systems, making the installation process simple and fast. At the same time, excellent adjustability also facilitates maintenance work, reducing long-term operating costs.
Huge Energy's flexible solar mounting systems offers high and low corrosion protection options. It is recommended to use hot-dip galvanized steel strands for C3 and below environments, and filled epoxy coating + PE sheath/high vanadium cables for C4 and above environments to extend the mounting system's service life and ensure long-term stable power generation.

• Improved photoelectric conversion efficiency

Flexible solar mounting systems can automatically adjust according to the sun's angle, maximizing sunlight capture and thereby enhancing the photoelectric conversion efficiency of solar panels.
To continuously promote technological research and development, Huge Energy has established an independent R&D team focused on flexible mounts technology innovation, providing personalized design solutions and covering one-stop services from design, installation to operation and maintenance. Huge Energy also collaborates with Xiamen University to establish a joint laboratory for PV system equipment research and development, continuously optimizing product performance and improving mounting structures, achieving ten years of zero risk incidents.

In DeepSeek's view, flexible solar mounting systems, with their large span, high clearance, and strong adaptability, demonstrate significant advantages in complex terrains and land resource-scarce areas. Although flexible mounts currently occupy a small share of the PV mount market, their demand is growing rapidly, with limitless application prospects.
In the future, Huge Energy will remain steadfast in its goals and unchanged in its original aspirations, promoting the implementation of more flexible solar mounting system projects and contributing to the development of global green energy.
What do you think of DeepSeek's answers? Feel free to leave a comment and discuss.